目 錄
Catalog
一、機(jī)器簡(jiǎn)介------------------------------------------------------03
Machine brief-------------------------------------------------03
二、技術(shù)參數(shù)------------------------------------------------------03
Technique parameter------------------------------------------03
三、面板操作說明-----------------------------------------------04-05
Panel operation illustrate-----------------------------------04-05
四、簡(jiǎn)易故障排除法---------------------------------------------06-07
Simply fault check method----------------------------------06-07
五、機(jī)器電路圖----------------------------------------------------07
The machine circuit diagram-----------------------------------07
六、機(jī)器各部分結(jié)構(gòu)祥細(xì)說明-------------------------------------08-12
Each part specification of the machine-----------------------08-12
七、絲印機(jī)隨機(jī)配--------------------------------------------------13
Screen printer Accessories------------------------------------13
2
一、機(jī)器簡(jiǎn)介 Machine brief
這是一款小型的臺(tái)面式平面絲印機(jī),外形小巧,操作極其方便,初學(xué)者也可以快速入門;它運(yùn)行速度快,
性能穩(wěn)定,可在較小的廠房空間組成絲印生產(chǎn)線;特別適合小批量打樣印刷,印刷的圖案清晰逼真,美
觀適用,尤其適用手機(jī)按鍵,鏡片印刷,以及其它小型產(chǎn)品的圖案LOGO 印刷,如:CD 盒,禮品盒等。
This model is a small desktop flat screen print machine, with the features of Pawley shape,
simply operation, and can be easy operate by new user; It’s speed quickly, and the property
steady. which can compose the screen print line in small workshop or in small room; it suit for
small quantity sample print, and the printed LOGO clearly, aesthetic. It suit for the mobile
keyboard, the eyeglass and the other small produce’s LOGO printing, such as the CD box print,
the gift box print and so on.
二、技術(shù)參數(shù) Technique parameter:
|
機(jī)型號(hào) Model |
|
YS1520T YS1520V |
機(jī)型特點(diǎn)
Features 斜臂平面 斜臂平面
|
電源 power |
|
220V 220V |
|
|||
|
最大印刷面積 Print size |
|
150X200MM 150X200MM |
左右行程
transverse 200MM 200MM
stroke
|
|
|
|
|
||||||
|
工作氣壓 air pressure |
|
5-7BAR 5-7BAR |
|||||||
|
機(jī)器重量 weight |
|
70KG 70KG |
|
印刷速度 1000次/時(shí) 1000次/時(shí)
speed 1000pcs/h 1000pcs/h
|
最大網(wǎng)版尺寸 frame size |
|
300X500MM 300X500MM |
|
|
工作臺(tái)面積 Work-table |
|
150X200MM 150X200MM |
3
三.面板操作說明 Panel operation illustrate
各按鍵說明: All key-press illustrate;
{ 啟動(dòng)/停 }鍵 Start/Stop key
( 1 ) 面板上按此鍵啟動(dòng)機(jī)器,機(jī)器進(jìn)入自動(dòng)運(yùn)行狀態(tài),除非再按一次此鍵或者腳踏開關(guān),可停止機(jī)器
Press the Start key the machine going automatic running; press this key again or press the Foot
switch can stop the machine.
(2)用腳踏開關(guān)啟動(dòng)機(jī)器則進(jìn)入半自動(dòng)狀態(tài),完成一個(gè)循環(huán)后停止
Press the foot switch the machine will go in self-automatic running, finish a working circle stop.
{ 刮刀/印次 }鍵 Blade/Views key:
此鍵有兩個(gè)功能:This key have two functions:
( 1 )印刮及回墨刮轉(zhuǎn)換:在停機(jī)狀態(tài)下按此鍵,印刮及回墨刮轉(zhuǎn)換一次,方便檢查膠刮及回墨刮的位置狀
態(tài)
Print-blade and ink blade convert: press this key when the machine stop, the print-blade and ink
blade convert once, it facility to check the position and state of the print-blade and ink blade.
( 2 )印 2 次功能:用手按此鍵 5 秒不放手,機(jī)器進(jìn)入印兩次狀態(tài),就是在一個(gè)印刷循環(huán)里,機(jī)器連續(xù)印刷兩
次產(chǎn)品后,再將網(wǎng)版升起,在停機(jī)狀態(tài)下,再按此鍵 5 秒,再回到印一次狀態(tài)
Print twice function: press this key about 5 seconds, the machine will going twice printing state,
which means in one print circle, the machine will print 2 times, rise the screen print plate, when the
machine stop press this key 5 seconds again, the machine will going to once print state.
{左/右}鍵 Left/Right key:
此鍵有兩個(gè)功能,均需在停機(jī)狀態(tài)下完成
This key have two function, it will activated when the machine stop:
( 1 )按一下此鍵,如果印頭是在右邊,印頭就會(huì)向左滑行到左位,如果印頭是在左邊,印頭就會(huì)滑行到右位,
4
屬于是印頭左右滑行的點(diǎn)動(dòng)按鍵
Press this key once, if the print principal in the right, the print principal will slip to left side, if the
print principal in the left, the print principals will slip to right side; it is the print principals left and
right crawl control key.
( 2 )點(diǎn)擊此鍵,印頭停在左邊,在半自動(dòng)狀態(tài)下,再按啟動(dòng)鍵時(shí),一個(gè)印刷循環(huán)完成后,印頭會(huì)停在左邊,
不回油,只有再啟動(dòng)的時(shí)候,印頭才會(huì)回油印刷,如果印頭停在右邊,在半自動(dòng)狀態(tài)下,再按啟動(dòng)鍵,一
個(gè)印刷循環(huán)完成后,印頭會(huì)停在右邊,等待下一個(gè)循環(huán)開始.
Press this key, the print principal stop in left hand, in self-automatic state, press the start key, after
one print circle finished, the print principal will stop in left side, not oil return; when startup it
again, the print principal will oil return and printing. If the print principal stop in the right side, in
self-automatic state, press the start key, after one print circle, the print principal will stop in right
side, wait the next print circle start.
{上/下}鍵 UP/Down key:
在停機(jī)狀態(tài)下點(diǎn)擊此鍵,絲印機(jī)或上或下滑動(dòng)一次
Press this key in the machine stop situation, the machine will slide up or down once.
{速度}鍵 Speed key:
0-9 級(jí)速度選擇 0—9 speed select:
如果您要在全自動(dòng)的模式下工作,您需要設(shè)置工作的速度,0-9 級(jí)的速度選擇,代表的是每個(gè)印刷循環(huán)完
成后,到一個(gè)印刷循環(huán)開始的停留時(shí)間,0 是最快,9 是最慢,具體數(shù)值需要根據(jù)實(shí)際的印刷產(chǎn)品及工人
的熟練程度設(shè)定
If you want to working in automatic state, you need to select the working speed, 0-9 speed can
select, which stand for the stay time between every work circle finished, to the next work circle
start. 0 is the fastest speed,9 is the slowest speed. The accurate speed need to detect as the
different product and the worker’s skill.
{吸氣/設(shè)置}鍵 (機(jī)器具有真空吸氣功能時(shí)才有作用)
{Sniff setting key} (it will have this function if machine have vacuum inspiration action)
吸氣開關(guān),控制工作臺(tái)吸氣裝置啟動(dòng)與停止。
The key have two status, when the machine running, it will inspiration automatic, as the machine
running, inspiration closed; press this key once, it will be inspiration both the machine run or
stop; press this key again, the machine will going to automatic inspiration status.
{計(jì)數(shù) 清零}鍵 顯示當(dāng)前產(chǎn)量,產(chǎn)量清除按鍵
Shows the production, clean the counter
5
四、簡(jiǎn)易故障排除法 Simply fault check method:
1. 面板無顯示/the panel not display
a.檢查保險(xiǎn)絲是否燒壞,在線路板及電源插座處各有一個(gè)保險(xiǎn)絲,請(qǐng)檢查清楚,如有燒斷,請(qǐng)更換相同型號(hào)
保險(xiǎn)絲
check the fuse burn-out or not, in the breadboard or the power socket have one fuse; check
clearly, if burn-out change a new one with same model.
b.電源異常,根本沒有外電進(jìn)入機(jī)器控制電路,檢查電源線的通電狀態(tài)
The power unusual, have no electricity coming to machine control circuit, check the power wire
have electricity.
c.如上面兩項(xiàng)都排除,沒有故障,則機(jī)器線路板損壞,請(qǐng)聯(lián)系供貨廠商售后服務(wù)
If the two item above have no problem. It maybe the breadboard of the machine damaged. You can
contact the supplier give after buy service.
2、機(jī)器無動(dòng)作The machine no action:
a.檢察機(jī)器面板顯示有無異常,如完全無顯示,請(qǐng)參照第一項(xiàng)的處理方法
Check the panel display correct or not, if it not display at all, please reference as the NO.1 item
above.
b.檢察進(jìn)氣氣壓表有無壓力,機(jī)器是否處于通氣狀態(tài)
Check the input air barometer have pressure or not, check the machine at the venting status.
c.感應(yīng)開關(guān)是否損壞及是否感應(yīng)到位:最簡(jiǎn)單的方法,面板上有六個(gè)小燈,每個(gè)小燈代表不同的位置狀態(tài),
具體的顯示 如下:
Inductive switch damaged or full induce or not: the simply method is, check the six light in the
panel, every light deputy different location. The detail display as below:
將機(jī)器的進(jìn)氣氣源關(guān)閉,將印頭推到右邊,看面板上右位感應(yīng)燈是否亮起,依次類推,
如果三個(gè)位置到位,有燈沒亮,則說明該位置的感應(yīng)開關(guān)損壞或者沒感應(yīng),請(qǐng)現(xiàn)場(chǎng)具體判斷,如果感應(yīng)開
關(guān)都顯示沒故障,有可能電路板損壞,請(qǐng)聯(lián)系廠家處理
If have three light display, but other light not display, it means the inductive switch damaged or no
inductive.Fot this situation please estimate as the situation. If the inductive switch display no
problem, it maybe the damage of the circuit board, you can contact the supplier.
d.檢察電磁閥蕊和線圈是否有問題,處理方法:斷開電源,不斷氣壓按電磁閥上的小藍(lán)色按鈕,如不動(dòng)作
則閥蕊壞,更 換同型號(hào)的電磁閥測(cè)量線圈阻值是否在50 歐姆左右,若有問題則更換同型號(hào)的線圈。
Check the solenoid valve and the coil have the problem or not. Solve method: turn off the power,
keep the air pressure and press the blue key in solenoid; if it not action the solenoid valve
damaged. Then changed the same model solenoid valve and measure coil resistance in 50 ohm
more or less, if have problem please changed the coil.
3. 機(jī)器動(dòng)作不正常 The machine movement unusual;
6
機(jī)器運(yùn)行中,沒完成印刷循環(huán),在一半突然回位,時(shí)不時(shí)出現(xiàn)此類情況,并不是每次都這樣,有兩種情況:
In the movement of the machine, not finished the print circle, stop in the half circle, appearance
this problem often, not appearance this problem every time, it have two situation:
a.線路板程序錯(cuò)亂,The program of the breadboard wrong.
b.外部電磁干擾,移動(dòng)機(jī)器位置到車間的另一位置測(cè)試效果。
External electromagnetism affect, move the machine to another station and check the effect.
4. 機(jī)器運(yùn)轉(zhuǎn)震動(dòng)大/The movement shake violently:
a.檢察氣壓是否調(diào)得過高,處理方法,氣壓調(diào)到5-6 公斤
Check the air pressure is higher or not. Solve method is adjust the pressure to 5-6 KG
b.左右油壓緩沖器是否漏油Check the left and right oil buffer not leak.
C.氣缸是否有漏氣Check the cylinder air leakage or not.
五、機(jī)器電路圖 The machine circuit diagram
注意Notice:
1.維修接線時(shí)請(qǐng)注意輸出電磁閥線圈及輸入開關(guān)的電極特性,正負(fù)極不能接反,輸出部分的共正極,輸入均
為共負(fù)極
When maintain and connect the wire, please attention the output solenoid valve Coil electrode,
positive and negative electrode correct; all of the output is positive electrode and all of the input
is negative electrode.
7
序號(hào) 組件名稱 Fittings name 功能 Function
|
1 |
|
升降扳手 lefts spanner |
|
調(diào)節(jié)整個(gè)機(jī)架與工作平臺(tái)的高度距離,適應(yīng)不同高度工件的要求 Adjust the machine frame higher distance with the worktable, adapt different higher parts |
|
|||||||||||||||||||||||||
|
2 |
|
升降絲桿 elevated-screws |
|
控制升降的速度及精度 Control lifting speed and accuracy |
|
|||||||||||||||||||||||||
|
3 |
|
左右限位塊 Left-right limiting stopper |
|
限制左右滑行的距離,實(shí)現(xiàn)不同的印刷行程 Limiting the left and right slit distance, implement different printing stroke |
||||||||||||||||||||||||||
|
4 |
|
左右感應(yīng)器 Left right sensor |
|
檢測(cè)印頭的左右位置 Check the position of the print head |
|
|||||||||||||||||||||||||
|
5 |
|
網(wǎng)版調(diào)節(jié)塊 PlateAdjustBlock |
|
調(diào)節(jié)網(wǎng)版的大小長(zhǎng)度 Adjust the larger and length of the screen plate |
|
|||||||||||||||||||||||||
|
6 |
|
網(wǎng)版調(diào)節(jié)組件 PlateAdjustParts |
|
控制網(wǎng)版前后移動(dòng) Control the screen plate moving forward and backward |
|
|||||||||||||||||||||||||
|
7 |
|
前后調(diào)節(jié)旋扭 FrontBackAdjustKey |
|
微調(diào)網(wǎng)版前后移動(dòng)不同的距離 Fine-tuning the Stencil moving distance front and back |
|
|||||||||||||||||||||||||
|
8 |
|
升降底板 Lift Table |
|
固定氣缸及鎖緊整個(gè)升降的機(jī)架 Fix the cylinder and locking the lift frame |
|
|||||||||||||||||||||||||
|
9 |
|
升降氣缸 Lift cylinder |
|
Φ50X125氣缸,控制升降的速度及高度 Φ50X125 cylinder, control the lift speed and high |
|
|||||||||||||||||||||||||
|
10 |
|
升降主軸 Lift spindle |
|
機(jī)架升降的精密導(dǎo)向 Control the precise of the frame lifting |
|
|||||||||||||||||||||||||
|
11 |
|
左右滑行軸 LiftRightMoveAxis |
|
印頭左右滑行的精密導(dǎo)向 Control the precise of the print-head moving left-right |
|
8
12 |
|
升降旋扭 Lifting knob |
|
調(diào)節(jié)膠刮的高低位置 Adjust the ink roller higher distance. |
|
|||||||||||||||||
|
13 |
|
升降軸 Lifting Axis |
|
膠刮的上下導(dǎo)向及精度控制 Control the ink roller vertical guide and precision |
|
||||||||||||||||
|
14 |
|
印頭氣缸 Print-head Cylinder |
|
SDA25X25 控制膠刮的升降動(dòng)作 SDA25X25 control the print-head vertical moving |
|
||||||||||||||||
|
15 |
|
印頭座 Print-head base |
|
整組印刷頭的支座,鑄鋁材質(zhì) Global print-head cradle, aluminum material |
|
||||||||||||||||
|
16 |
|
水平調(diào)節(jié)旋扭 Horizontal-knob |
|
調(diào)節(jié)膠刮的前后方向水平位置 Adjust the ink roller front and back horizontal position |
|
||||||||||||||||
|
17 |
|
膠刮夾Ink-roller Holder |
|
夾緊膠刮作用 Using clamp the ink roller |
|
||||||||||||||||
|
18 |
|
絲印膠刮 Screen roller |
|
絲印的主要耗材,放油墨刮到產(chǎn)品上 Main screen consumable, scrape the ink on the product |
|||||||||||||||||
|
19 |
|
回墨片Ink reclaiming blade |
|
鋁質(zhì),將網(wǎng)版上的油墨回到起點(diǎn)位置 Aluminum, let the ink in screen plate to starting point |
|
左右調(diào)節(jié)燕尾槽 曲面機(jī)專用,平面機(jī)沒有此組件,調(diào)節(jié)整個(gè)印頭的左右位置
20 Adjust-Left-right only for curved screen printer, flat screen printer no this parts. it use to adjust
dovetail groove the printing-head lift-right
|
21 |
|
回墨氣缸Ink reclaiming cylinder |
|
控制回墨片的升降動(dòng)作 Control the movement of the ink reclaiming blade |
|
|
22 升降線桿Lifting pole |
|
膠刮及回墨上下位置 Let the ink-roller and ink-reclaiming perfect |
|
9
八.機(jī)器調(diào)較/Machine Adjustment:
1.準(zhǔn)備事項(xiàng)/Arrange matter
■事前按所需印刷圖案的大小,制作一個(gè)完善的絲印網(wǎng)板。
Do a perfect screen plate as the print LOGO size before printing.
■購(gòu)買好所用油墨。/Assure have already buy the ink for print.
■準(zhǔn)備適量的洗網(wǎng)水和碎白布,以便開工印刷中清潔網(wǎng)板及被印件用。
Prepare the silk screen clean water and sift fabric which will use in clean the screen plate
and the product in printing.
2.開機(jī)前的調(diào)節(jié)/Adjustment before print
◎推拉閥/:Push-pull valve
■接入壓縮空氣到手拉閥入口(OFF)處,檢查是否有漏氣,如有請(qǐng)排除問題。
Access the air pressure to the hand-pull valve entry (off) position, check it air leakage or
not, if leakage please solve the problem.
◎空氣過濾組合/air filter combination
■空氣過濾組合包括手推閥、空氣過濾器、調(diào)壓閥、氣壓表,如下圖(圖6-1)所示。
Air filter combination contain: Push-pull valve, air filter, pressure
-regulator valve, air pressure gauge, such as the picture below(picture 6-1):
(1).壓縮空氣調(diào)壓閥/ pressure -regulator valve:
■調(diào)節(jié)壓縮空氣壓力大小.調(diào)節(jié)方法是將藍(lán)色膠旋鈕向上拉起,俯視順時(shí)針方向壓力增加,反之減小,調(diào)整完
畢將旋鈕按下固定即可。
Adjust the pressure of the air, the adjust method is draw the blue knob, overhead view and
11
clockwise is increase the pressure, conversely is reduce the pressure. Finished the adjust please depress
the knob.
(2).壓縮空氣壓力表air pressure gauge /:
■顯示壓縮空氣壓力大小/Display the press of the air pressure.
(3).過濾器油霧器/FilterOil Mist Separator :
■過濾壓縮空氣中的所有水分,雜質(zhì)。為氣缸加入潤(rùn)滑油。
Filter the water, the impurity in air pressure. Inject the lubricating oil in cylinder.
(4).快速接咀 Quick connect spur/
■壓縮空氣入口/The entry of air pressure。
3.開機(jī)/Starting Up
■將手拉閥推到開(ON)的位置。
Let the hand-pull valve in start (on) position.
■調(diào)整壓縮空氣壓力至 4-6Bar 之間。
Adjust the air pressure as the press 4-6 Bar.
■插上電源插頭/Plug in。
■開啟電源開關(guān)/Open the power switch。
■等待幾秒后,檢查機(jī)器網(wǎng)框或印頭是否已回到左邊的位置,機(jī)器是否發(fā)生報(bào)警。
Wait a litter seconds, check the frame or the head print back to left position, and check the
machine have whistle or not.
4.調(diào)校/Adjustment
1)安裝模具及網(wǎng)板/Install the model and halftone.
■參照下圖調(diào)校(圖升降手輪至適當(dāng)高度(網(wǎng)板與被印件之間的距離大約為 1-2mm),網(wǎng)板應(yīng)保持水平位置。
Reference the below picture to adjust((the lifting hand-wheel in a advisable position(the
halftone and the printed product with the distance about 1-2mm), the halftone should keep level.
12
3) 網(wǎng)板與被印件相距位置調(diào)節(jié)1~2mm.
The halftone and the printing product distance 1-2mm.
2 按照下圖(圖6-4),將上下工作臺(tái)的緊位螺絲放松,然后用升降手輪上下移動(dòng)至所需距離后,把
緊位螺絲鎖緊。
2 Reference the below pictures (picture 6-4), loose the easing screw of the up and down worktable. After
this please move the lifting hand-wheel in the suitable distance,, then fixed the easing screw.
印件
(圖 6-4)/(picture 6-4)
4)印刮的調(diào)校/screen print squeegee adjust
■印刮的調(diào)校包括以下兩種,水平角度調(diào)節(jié)與垂直角度調(diào)節(jié)。
Print squeegee adjust have two ways: level adjust and vertical adjust.
▲水平調(diào)節(jié)如下圖(圖6-5)所示,杯頭螺絲是印刮的旋轉(zhuǎn)中心,松開杯頭螺絲,用兩個(gè)角度調(diào)節(jié)旋鈕可兩
邊分別調(diào)整印刮與網(wǎng)板平行,然后用杯頭螺絲固定印刮。
The level adjusts please see the pictures as below: (picture 6-5), hexagonal socket head cap
screw is the center of rotation for the print squeegee. Loose hexagonal socket head cap screw, use two
angle adjust switch can adjust the print squeegee in the same level with frame, the use hexagonal socket
head cap screw fixed the print squeegee
八.機(jī)械保養(yǎng)/Machine maintenance:
■ 機(jī)器的維護(hù)與保養(yǎng),涉及多方面的管理。這里僅指出保持機(jī)器正常運(yùn)行必須達(dá)到的基本要求、其它各方
面的管理,如機(jī)器內(nèi)部的、外表的、機(jī)器周邊的、以及工作場(chǎng)地的清潔衛(wèi)生,環(huán)境狀況等,尚需由用戶
自行制訂相應(yīng)的規(guī)章制度予以規(guī)范。
The maintenance of the machine refer too many management. Here only indicate keep machine normal
operation must meet require. The other management ,such as the inner of the machine, the surface,
the around of the machine , the working place clean , the working situations and so on, which
need the user keep the management own.
14
■ 在每日開機(jī)運(yùn)行前、運(yùn)行時(shí),都應(yīng)察看機(jī)器運(yùn)行有無異常。如有動(dòng)作不正常,或有異常的聲音,即及時(shí)
檢查并加以排除。檢查時(shí),如無機(jī)械故障,或僅屬潤(rùn)滑不良,則需馬上在各有關(guān)的傳動(dòng)部位,查看并添
加潤(rùn)滑劑。每日結(jié)束工作時(shí),需進(jìn)行機(jī)器的表面清潔。
Every day before starting should check the machine have anomaly or not. If have the anomaly
moving or sound, should check it immediate and solve the problem. In check, if have no machine
fault, or only lubricate not enough, must check the transmission parts and add lubricating
oil. Every day in work finished, need to clean the surface of the machine.
■ 機(jī)器運(yùn)行到每月底時(shí),應(yīng)察看各活動(dòng)關(guān)節(jié)部位,并添加潤(rùn)滑劑,如有潤(rùn)滑劑凝固情況,則應(yīng)擦除并用汽
油清洗,重新注新的潤(rùn)滑劑。
Every end of month, should check every transmission parts and add lubricating oil, if the
lubricating solidification, clean it with gas and add new lubricating oil.
■ 正常情況下,機(jī)器每半年徹底維護(hù)一次。必須全面檢查各活動(dòng)關(guān)節(jié)部位,在無生銹磨損、潤(rùn)滑劑凝固等
現(xiàn)象,如有應(yīng)及時(shí)予以處理。
In under control situation, the machine should all snidely maintain every half year. Must check
every move joint parts. Check it have rust, abrasion, lubricating solidification and so on,
if have the problem should solve it.
■ 機(jī)器運(yùn)行時(shí)到一年,應(yīng)全面檢查機(jī)器。其中機(jī)械部分需要的檢查,包括有無生銹磨損、潤(rùn)滑劑凝固等現(xiàn)
象,如有應(yīng)及時(shí)予以處理。同時(shí)要檢查所有氣管氣喉,如有破損,應(yīng)立即更換。
When the machine used about 1 year, should check the machine. The machine parts need checking
parts contain: have rust, abrasion, lubricating solidification and so on, if have the problem
should solve it. At the same time should check every windpipe, if abrasion should change it
at once.
九.絲印機(jī)隨機(jī)配件/Screen printer Accessories
序號(hào) 名稱 數(shù)量
Name quantity
1 說明書
一份
Manual 1
2 內(nèi)六角板手
一套
hexagon wrench 1 set
3 電源線
一條
Power wire 1 piece
15